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Helical Gear Generator

Hobbyist: Ross Korsky

Helical Gear Generator

Hobbyist: Ross Korsky

Easily create Helical, Double Helix, Herringbone, and Spur Gears, with or without backlash, using the Metric system of gear specification.

Free

Helical gears resemble spur gears with the teeth at an angle. They can be meshed in parallel or crossed orientations at 90 degrees or arbitrary angles and can be generated with as little as a single tooth forming a screw gear.

Gears may be specified in either the 'Normal' or the 'Radial' system or the fixed profile Sunderland standard, any of which can be generated as either Left or Right handed. Handedness in helical gears refers to the direction the teeth lean when the gear is placed flat on a table.

Using this add-in, proper Herringbone gears (such as the gears used for this add-in's thumbnail) can be created by using a Sunderland profile then mirroring the gear about one of its faces. In the case of Herringbone or other double-helix gears, the handedness of the base gear is not as significant as it is for single helix gears - to effectively change the handedness of a Herringbone / double helix gear all you need to do is flip it over - whereas for a single helix gear it must be mirrored to change its handedness.

Finally, by setting a helix angle of 0 degrees, Spur gears can be created and defined in the metric system (as opposed to the sample Spur Gear script which defines gears in the American system) with this add-in.

Be sure to check out the Gear Down For What YouTube channel and on thingiverse - he is doing some amazing things with Helical Gears!

 

ATTENTION MAC USERS: If you experience issues with the installer please see this article first. Then if you still have trouble installing the plugin e-mail me (ross.korsky@gmail.com) and I will provide a workaround.

Making a Compound Planetary Gearbox

Details

Operating system

mac-platform-icon

Release date

Dec 23, 2016


Last updated

Oct 6, 2021


Version

1.0.4


Language

English

Compatible with

FSN-icon

FSN

Capabilities

CAE

CAM

Frequently asked questions (FAQs)

As an excellentresource for information about all types of gears I highly recommendthis Tech document by qtcgears.com. This document was used as the primary authority for the math and theory behind this add-in.

Performance becomes an issue when teeth wrap around the gear multiple times - don't make long screws with this add-in and you should be fine. It can also be helpful to uncheck the preview checkbox when setting up complex gear.

Performance is also an issue when creating gears with more than a couple hundred teeth - save your drawings before attempting!

Be sure to expand the Gear Parameters section and check for UNDERCUT REQUIRED warnings. This tool does not perform tooth undercutting at this time! If you encounter UNDERCUT REQUIRED you can do one or more of: increase the number of teeth; increase the Helix Angle; increase the pressure Angle.

While I have made every effort for this add-in to produce mechanically accurate gears it is provided AS-IS WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED and is released under the MIT license. That said if you find an issue or have a feature request feel free to send it to ross.korsky@gmail.com

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